自动清洗系统组成compositionofautomaticcleaningsystem:
ciponlinecleaningsystemisreferredtoequipment(jar,pipe,pump,fiteretc),includingsplashingonsurfaceinsidewithdefinedtemperaturecleanerthroughsealedpipesincirculation,insometimeunderconditionthatnomanualdisconnectionornoopeningofthewholestreamline,sothattheaimofautomaticcleaningcanbereached.automaticcleaningsystemiscomposedofsingleormanycleanerjars,pipe,distributor,voltagepluspump,circumfluencepump,gasdrivecontrolvalve,acid-alkalimeasurementpump,panelheattransformer,temperaturecontroller,electric-inducedratedetector,liquidlevelcontroller,plctouchscreenandcontroltank,etc.
应用范围rangeofapplication
目前,就地清洗系统已广泛应用于饮料、乳品、果汁、啤酒、制糖、生物制药等机械化程度较高的生产企业中。小型移动式cip系统主要应用于生物发酵、制药行业。
atpresent,thecleaningsystemhasbeenusedindrink,milk,fruitjuice,beer,sugar,biologypharmacysuchkindofhighmechanicalindustry.smallmoveablecipsystemismainlyusedinbiologyfermentandpharmacy.
自动清洗系统工作原理operateionpricipleofautomaticcleaningsystem
cipcleaningsystemcollocatescleanerautomaticallyandaccomplishescleanertransportationandcircumfluencecleaning,releasingandcyclingincirculationthroughgasdrivecontrolvalve,voltagepluspump,circumfluencepumpandaccomplishesautomaticonlinecleaningthroughsystemcomposedofelectric-inducedratedetector,temperaturecontroller,acidandalkalimeasurepumpandplctouchscreen.thesystemcandetect,recordandprintthetime,volumeandelectric-inducedrateofeveryclleaningprocess,atthesametime,itcanmakesurethatthecleaner’stemperatureandcncentrationisinvariableautomatically,andtheresultisdisplayedbyelectric-inducedratedetectorwithnowarp.
清洗系统特点characteristicsofcleaningsystem
◆就地清洗,操作简便,工作安全,劳动强度低,工作效率高。
◆cleaninginplace,operatingeasily,workingsafetyandhighefficiency.
◆清洗彻底,并能同时达到消毒杀菌目的,保证卫生要求,有利于制品质量提高。
◆cleaningcompletely,atthesametimedisinfect,sterilizationandsanitationcanbeendured.sothatitisgoodforimprovingthequalityofproducts.
◆清洗采用管道化,可少占车间面积。
◆severalpipesisintroducedtotakeupsmallspaces.
◆洗涤剂可循环使用,利用率高,蒸汽和水也比较节省。
◆cleanercanbeusedincirculationandhighutilization,vaporandwaterisalsoverysaverelatively.
◆易损件少,该设备使用寿命长。
◆fewpartsareeasilydamaged,sothatithasalonglife.
◆适用于大、中、小型各类设备清洗。
◆itispropertocleanbig,middleandsmallequipments.
◆清洗工作可实现程序化和自动化。
◆cleaningisinprocessandautomatic.
控制系统controlsystem:
◆使用人机界面(触摸屏),利用Zui新的图像显示,使操作者理会容易控制和监视。
◆man-machineryinterface(touchscreen)andlatestimagedisplayareusedcontrolandmonitoreasilyforoperator.
◆自动调节清水、酸、碱清洗液、热水等各个程序段的温度。
◆temperatureofclearwater,acid,alkalicleanerandwaterofeveryphaseisautoadjusted.
◆通过切换画面,可自由选择自动或手动控制。
◆eitherautomaticormanualcontrolcanbechosenfreelythroughinterfaceswitching.
◆针对客户的特殊要求,现场编制及修改程序,进行特殊的控制。
◆programscanbecompliedandmodifiedatsiteandspecialmethodareintroducedtocontrolaccordingtotherequirementsofcustomers.
◆根据客户需要,可实现集中控制。
◆centralcontrolcanberealizedaccordingtotherequirementsofcustomers.
常规的清洗程序usualcleaningprocess
1.
水预洗过程
(watercleaning)
3~5分钟(minutes)
温度(temp)40~50℃
2.
碱预洗过程
(alkalicleaning)
5~15分钟(minutes)
温度(temp)60~80℃
3.
中间水洗过程
(watercleaninginthemiddle)
4.
酸洗过程
(acidcleaning)
5~10分钟(minutes)
5.
Zui终水洗过程
(watercleaningatlast)
3~6分钟(minutes)
主要技术参数maintechnicalparameters:
序号
item
设备种类
equipmenttype
1t
2t
3t
5t
10t
1
半自动盘管式加热
semi-automaticcoilheating
单回路
singeloop
温度控制显示,可进行全封闭环清洗,美国进口马拉松浓酸添加系统。
temperaturecontroldisplaycancarryouthermeticcleaning,usamarathonstrongacidandstrongalkaliaddingsystem
2
双回路doubleloop
3
半自动板片加热semi-automaticplateheating
温度在线显示、控制,可进口全封闭环清洗,美国进口马拉松浓酸添加系统。
temperatureonlinedisplayandcontrolcancarryouthermeticcleaning,usamarathonstrongacidandstrongalkaliaddingsystem
4
双回路
doubleloop
5
全自动
full-automatic
德国西门子plc全自动控制
germanysiemensplcfull-automaticcontrol
1、清洗温度可任意设定cleaningtemperaturecanbesetfreely.
2、酸碱浓度在线显示补偿onlinedisplayandcompensationofacidandalkaliintensity.
3、液位可自动控制和补偿liquidlevelcanbeautomaticallycontrolledandcompensated.
4、清洗程序可任意设定、记录cleaningprocedurecanbesetandrecordedfreely
5、实现系统故障报警alarmforsystemmalfunctionisrealized.